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Rapid Mixer Granulator (RMG)

Name: Rapid Mixer Granulator (RMG)
Brand: ALFA INDUSTRIAL SOLUTIONS
Price: 800000.0 INR
Availability: InStock

Price 800000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Rapid Mixer Granulator (RMG) Specification

Measurement Range
Granule size: 0.2-2.0 mm (typical output)

Temperature Range
Ambient to 80C

Resolution
N/A (Not directly applicable)

Equipment Type
Rapid Mixer Granulator (RMG)

Humidity %
Max 80% RH (non-condensing)

Flow Rate
Mixing liquid flow rate up to 10 L/min (Spray nozzle in some models)

Connectivity Type
Control panel, optional PLC/HMI connectivity

Application Media
Dry and wet granulation for pharma, food, and chemical industries

Current Range
Model-specific (typically 6A-25A)

Pressure Range
Ambient atmospheric pressure

Protection
Overload and interlock safety protections

Sensor Type
Temperature, Pressure, and Process monitoring sensors

Capacity
10L, 25L, 50L, 100L, 250L, 400L, 600L (standard sizes)

Frequency
50 Hz

Diameter
Vessel diameter varies per capacity (e.g., 350mm-1200mm)

Material
Stainless Steel 316/316L contact parts, SS304 non-contact

Power Supply
415V, 3 Phase, 50Hz AC

Power Consumption
3 HP to 15 HP (Depending on model size)

Accuracy
1% (Process parameter accuracy)

Display Type
Digital control panel

Range
Model dependent (10L to 600L capacity options)

Safety Features
Interlock, emergency stop, auto cut-off

Chopper Speed
1000-3000 RPM (variable)

Validation
GMP compliant, documentation provided

Cleaning
CIP/WIP compatible design

Control System
PLC based auto/manual controls with data logging (optional)

Noise Level
Less than 75 dB

Impeller Speed
60-300 RPM (variable via VFD)

Finish
Mirror/Matte finish (as per requirement)

Mixing Time
Typically 6-12 minutes per batch

Discharge Valve Type
Pneumatically operated, Butterfly/Slide type

Rapid Mixer Granulator (RMG) Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
2 Week

About Rapid Mixer Granulator (RMG)

We offer a high-performance Rapid Mixer Granulator designed for efficient wet granulation of powders in pharmaceutical and allied industries. The machine ensures fast and uniform mixing with controlled granule formation, resulting in consistent product quality. Its cGMP-compliant design with SS 316 contact parts ensures hygienic operation, easy cleaning, and reliable performance with low maintenance.

Key Features:

cGMP construction with SS 316 product contact parts
Fast and uniform mixing & granulation
Short processing time with high output
Suitable for wet granulation applications
Easy operation, cleaning, and maintenance

Applications: Pharmaceutical, chemical & food industries

Efficient Mixing and Granulation

Tailored for both dry and wet granulation, the Rapid Mixer Granulator performs with high efficiency, typically achieving uniform granule formation in 6 to 12 minutes. The variable-speed impeller and chopper ensure precise particle size distribution, making it ideal for industries that demand strict compliance to granule quality.

Advanced Control and Safety Systems

Equipped with a PLC-based digital control panel, the RMG provides seamless transition between manual and automatic modes. Optional data logging enhances traceability, while integrated safety features like pneumatic interlock, overload protection, and emergency shutdown uphold operational safety standards.

Hygienic and Convenient Maintenance

The RMG's contact parts are constructed from SS316/316L, supporting stringent Clean-In-Place (CIP) or Wash-In-Place (WIP) protocols. Its mirror or matte finish option promotes easy cleaning and reduced contamination risk, aligning with GMP guidelines for pharmaceutical production.

FAQ's of Rapid Mixer Granulator (RMG):

Q: How does the Rapid Mixer Granulator achieve consistent granule sizes?

A: The RMG utilizes a variable-speed impeller (60-300 RPM) and chopper (1000-3000 RPM) to ensure thorough blending and uniform granule formation. Its precise control over mixing and chopping cycles supports granule sizes typically ranging from 0.2 to 2.0 mm, delivering consistency batch after batch.

Q: What is the typical process time for each batch in the RMG?

A: Each batch in the Rapid Mixer Granulator generally requires 6 to 12 minutes of mixing time, streamlining the granulation process and increasing productivity for pharmaceutical, food, or chemical applications.

Q: When is the best time to opt for the auto or manual operation modes?

A: Auto mode-governed by the PLC system with optional data logging-is ideal when standardized and repeatable results are needed. Manual mode gives operators greater flexibility during set-up, cleaning, or when processing diverse formulations that may require on-the-fly adjustments.

Q: Where can the RMG be installed, and what utilities are required?

A: The RMG is suitable for installation in pharmaceutical, food, and chemical manufacturing facilities across India. It requires a 415V, 3-Phase, 50Hz AC power supply, and can operate within ambient temperature and humidity conditions (up to 80% RH, non-condensing). Model-specific current (6A-25A) and power consumption (3 HP to 15 HP) must also be considered.

Q: What are the cleaning features incorporated in the RMG design?

A: The design supports Clean-In-Place (CIP) or Wash-In-Place (WIP) cleaning protocols. The mirror or matte finish further aids residue-free cleaning, minimizing contamination risk in GMP-compliant environments.

Q: How does this equipment ensure operator safety during use?

A: The RMG includes multiple safety features, such as emergency stop, automatic power cut-off, overload protection, and pneumatically interlocked discharge valves. These safeguards prevent unintended operation and protect both operator and product integrity.

Q: What benefits does the RMG offer to pharmaceutical and food manufacturers?

A: Manufacturers benefit from fast and efficient mixing, exceptional granule uniformity, compliance with GMP standards, and robust automated safety controls. Its hygienic design reduces downtime for cleaning and enhances overall productivity in regulated industries.

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